High-Performance Gypsum Board Automatic Making/Production Equipment/Machine/Machinery/Line for Global Markets

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High-Performance Gypsum Board Automatic Making/Production Equipment/Machine/Machinery/Line for Global Markets

Customization:	Available
After-sales Service:	One-Stop Delivery Service, Technical Support and T
Warranty:	1 Year

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Product Description

Basic Information

Model NO.	XY-103	Product Type	Full-Automatic Board Making Machine
Automatic Grade	Automatic	Power Source	Electric
Certification	CE, ISO	Application	Building Materials Machinery
Condition	New	Customized	Customized
Advantage	Environment Friendly and Energy Conservation	Fuel	Gas, Oil, Coal
Voltage	380V/50Hz	HS Code	8474809090
Capacity	2-30 Million Square Meters Per Year	Raw Material	Gypsum Powder, Glass Fibre, Starch, Foam Agent etc

Technical Specifications

Parameter Item	Standard Specification
Face paper Weight	200g/m2
Back paper Weight	180g/m2
Thickness	(0.4~0.46)mm
Air permeability	(0.85~1.60)μm/Pa·s
Water absorb	(15~30)g/m2
Longitude tensile strength	≥12.5kN/m
Latitude tensile strength	≥3.5kN/m
Latitude wet expansion rate	≤2%
Water content	(10±2)%
Annual consumption	2850t

Product Overview & Process

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Product Overview

A fully automated, high-efficiency, and eco-friendly manufacturing system for producing standard, water-resistant, and fire-resistant gypsum boards. Features advanced intelligent control systems for customized production.

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Production Process

1. Processing: Raw gypsum is crushed and mixed with additives.
2. Forming: Slurry is poured between paper layers and sealed.
3. Drying: Boards pass through multi-layer kilns for structural strength.
4. Packaging: Automated cutting and stacking.

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Technical Parameters

Capacity: 5M to 20M m² per line.
Thickness: 9.5-25mm.
Energy: ≤1.2 kg standard coal/m².
Control: PLC + Touchscreen (Siemens/ABB).

Key Advantages & Applications

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Key Advantages

High Efficiency: Energy-saving design reduces consumption by 20-30%.
Flexible Production: Quick formula switching for various board types.
Eco-Friendly: 100% by-product gypsum usage, zero wastewater discharge.

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Applications

Construction: Partition walls and ceiling systems.
Decoration: Custom-shaped and embossed panels.
Specialized: Moisture/fire-resistant boards for hospitals and labs.

Frequently Asked Questions

How to choose the right production capacity for a gypsum board line?

Our lines offer 2–30 million m²/year capacity. Choose based on market demand, budget, plant size, and 3–5 year growth plans. We offer customized capacity planning to suit regional or international markets.

What fuels can be used for the drying system?

Available fuels include coal (low cost, needs treatment), natural gas (clean and efficient), and heavy oil or diesel (stable burning). Choice depends on local regulations and energy costs.

How important is raw material preparation?

It is critical. High-purity gypsum powder ensures strength, while specialized additives optimize setting time and density. Quality facing paper is essential for durability and preventing cracks.

How does automation improve production stability?

The integrated PLC system automates dosing, mixing, and drying, adjusting parameters in real-time to minimize human error and ensuring continuous, stable output with fault detection alarms.

How is fire resistance ensured in the boards?

Gypsum naturally releases water when heated, creating a steam barrier. Our production process strictly follows industrial standards (like GB 9775-2008) to guarantee high-level fire resistance.

How is product quality consistency maintained across batches?

Through strict raw material inspections and full process automation. Key parameters like mixing time and temperature are precisely controlled, and finished boards undergo rigorous strength and flatness testing.